Pyrolysis plant is an industry that converts waste plastic & tires & rubber and other waste materials into Pyrolysis Oil, Carbon Black & Hydrocarbon Gas. The waste plastic/tire pyrolysis machine can reduce the volumes of the waste products and help human protect the environment. And the plastic has been one of the most common materials since the beginning of 20th century because of its durability, low cost and light weight. Plastic makes up around 30% of all rubbish collected. This includes plastic bottles, containers, plastic wrap, packaging, electronic goods, car body parts, etc. Because the plastic is slow to degrade, this kind of waste becomes a problem for many people. As we all know, plastics are not only pollute the lands, waterways and oceans, but also affect the marine animals and humans, leading to the metabolic disturbance. So, solving the plastic pollution has become the imminent thing and is the primary task for people. The best method to handle the waste is to turn waste into wealth and recycle the resources. Therefore, plastic pyrolysis and plastic recycling are key components to waste reduction.
Plastic pyrolysis plant is an environmental protection system which uses the continuous liquefaction technology and catalytic breakdown reaction to convert waste plastics into renewable resources, such as pyrolysis oil, carbon black, combustible gas and so on. The end products can be applied to diesel engines and generators directly, or come into high ranking diesel and gasoline through our oil refining plant. Other names of plastic pyrolysis plant: waste plastic pyrolysis machine, plastic to oil machine/plant, waste plastic to fuel conversion plant, plastic2oil equipment and so on.
Our company, Kingtiger, owns a strong team of experts who all focus on researching and developing environmental protection equipment, especially pyrolysis plants including tire pyrolysis plants, rubber pyrolysis plants and plastic pyrolysis plants. And Kingtiger pyrolysis plant includes continuous type and batch pyrolysis plant. The waste plastic pyrolysis machine in Kingtiger is based on the chemical process intensification, which can increase the chemical process of pyrolysis. In this way, not only the chemical processing time and the energy and material requirements will be greatly, but also the product quality can be improved a lot. Because of the intelligent engineering and improved and advanced control, Kingtiger machines for recycling plastic have many advantages, such as resources-saving, manufacturing flexibility, scalability, inherently safer and more energy efficient. The extremely high efficiency plastic to oil plant can also handle the plastics which are normally hard to recycle, such as laminates of incompatible polymer, multilayer films or polymer mixtures can also be processed with ease.
With the improvement of our technology and the growing of foreign trade business, Kingtiger has opened our international market preliminarily. Our products have been exported to the United States, Europe, Korea, the Middle East, Southeast Asia etc, dozens of countries and regions. Our considerate service is highly appreciated by foreign governments and customers. Kingtiger promises we have and always will serve customers with high quality turnkey and plant output.
Basic Parameter of Kingtiger Waste Plastic Pyrolysis Plant:
|Daily capacity||6 MT||10 MT||20 MT||30-50MT||40MT||50MT|
|Working method||Batch||Semi-Continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute||Not rotary type|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw||84kw|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m|
|Space for machine(L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Fuel||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
The Oil Ratio in Kingtiger Plastic to Oil Plant:
|Raw material||Oil ratio|
End Products of Kingtiger Plastic Pyrolysis Plant and Applications:
|Fuel oil||45%||1.Sold outward.|
|2.Added into heavy oil generator to produce electricity.|
|3.Transformed into diesel or gasoline by oil distillation equipment.|
|4.As fuel to heat the reactor.|
|Carbon black||40%||1.Sold outward.|
|2.Reprocessed into color master batch.|
|3.Reprocessed into coal or refractory briquette.|
|Combustible gas||15%||1.Back to furnace for heating the reactor.|
|2.Stored as fuel for heating.|
Technological Processes of Kingtiger Plastic Pyrolysis Machine:
- Put raw material into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.
- Reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100℃ (250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied into oil and stored in the oil tank. The incondensable gas through dusulphuration and dedusting by hydroseal will be led to the furnace for recycling.
- After all the above work has been done, cool down the reactor. Then the carbon black will be discharged automatically.
- There possibly will be a little exhaust gas left, and you should not expel it until it has reached the emission standard.
- Before starting next batch, make sure all the work has been done.
Outstanding Characteristics of Kingtiger Pyrolysis Machine for Plastic waste:
- New heating structure, which is a great innovation that has never seen in the field, combines the advantages of directly heating and hot-wind heating. So, it not only improves the heating speed, but also prolongs machine’s lifetime. Accordingly, production efficiency is to be enhanced and cost reduced.
- Our device is equipped with casing outside of reactor, and between them there are some refractory materials to prevent reactor from burning down and prevent the heat from releasing out, thus increase reactor’s lifespan. At the same time, insulating materials are added into the space to decrease fuel consumption, which can reduce production cost drastically.
- According to different requirements of customers and raw materials, we will supply different models of batch, semi-auto, or automatic operation plants.
- Besides the first manufacturer utilized PLC to operate the working process, our group provides different level systems for achieving distinctive intelligent operation.
Environmental-friendly Machinery: as a senior in the environmental protection field, each of our products has possessed complete devices for treating industrial wastes. Our machines can turn all types of wastes, such as waste plastic, waste rubber, waste tyre, MSW, medical waste, and so on into the useful fuel oil,which can recycle the waste and reduce the waste. Our machines also have the best and most advanced flue gas exhausting system and dedusting system to reduce the pollution the air and also the environment. Therefore, the plastic pyrolysis plant in Kingtiger is a machine which is very friendly to our environment.
As for the machine turns plastic to oil in Kingtiger group, there will be little waste gas generating during the process. Before discharged, the waste gas shall be disposed by the dedusting system which is equipped with water and magnetic rings to reduce the dust and sulfide. Besides, as for waste water, water in the hydroseal and dedusting system and water produced in the pyrolysis process is used to implement water recycling, and finally discharged after filtration. Kingtiger has tried our best to manufacture the pyrolysis plant which has no harm to our environment. If you have any interest, please feel free to click to contact Kingtiger and we always provide the best plastic pyrolysis plant and other machines.
After-sale Service of Kingtiger Group:
- We promise we will reply your inquiry at the first sight. If there are some troublesome problems beside me, the reply will get to you no more than 24 hours.
- General plan of the project will be given within one day after we agree on the details and sign the contract.
- You will receive the foundation layout within two days after you remit deposit.
- The expert will be arranged for your factory to finish the installation as well as training your workers.
- We will have periodical call visit, make sure no problem with your equipment or find the problem timely and solve it immediately.
- We guarantee for you with lifelong maintenance at all times.