Kingtiger, the professional waste rubber pyrolysis plant manufacturer in China, supplies several types of waste rubber to oil machine, which adopts the most advanced technologies and raw materials with excellent quality. The pyrolysis plant mainly combines the following systems: pretreating system, feeding system, pyrolysis system, condensing system, dedusting system, drying system, water-cycling system, and slag discharging system. Kingtiger waste rubber pyrolysis machine has the characteristics of safety, quality of welding seam, environment protection, economical, high oil output, high working efficiency, and so on.
In the modern days, waste rubbers are serious issues for many countries. More wastes mean more pollution. In the times that almost all people are seeking for the “Green” life style, machines to dispose various kinds of wastes are certainly warmly welcomed. Therefore, many waste plastic/tyre/rubber to oil plant suppliers have come to the world. However, Kingtiger is always in the leading position in the pyrolysis plant industry. Kingtiger rubber pyrolysis machine adopts the main technology: pyrolysis. Pyrolysis is a chemical reaction that involves molecular cracking from larger molecules to smaller ones with the support of heating in the high temperature. Our rubber pyrolysis plants are aimed to make useful renewable resources out of wastes, such as fuel oil, carbon clack, and fuel gas, etc. Meanwhile, we are dedicated to realize no pollutant emissions during the whole process. Thereby, we can reach a true meaning of environmental protection Enterprise.
Like other waste pyrolysis plant, the waste rubber pyrolysis equipment is also very popular and in great demand. Because the accumulated waste rubbers bring many inconveniences and harm to people. Waste rubber is a kind of solid waste mainly originates from waste tires, rubber hose, and rubber shoes, etc. and others are scraps and wastes from production process of rubber products factories.
As we all known, most rubber is the high polymer that is hard to achieve thorough degradation. If it is thrown on the surface or buried underground, it will hardly decompose and deteriorate for more than ten years. The accumulation of used rubber not only occupies earth resources but also pollutes the environment, which harms human’s health and even easily causes fire. If we are incapable of disposing this variety of great amount waste, it will trap earth’s ecology environment into hazard. However, the high polymer is a kind of valuable renewable resources for human beings. Thus, many countries and companies devote to recycling, developing and utilizing the high polymer material. Our group, Kingtiger, is one of the pioneers in the field of rubber recycling plant manufacture. And our main products to fight against the hazard are rubber pyrolysis plants. The pyrolysis plants are well recognized by people around the world. Kingtiger also can supply another type machine for rubber disposal – rubber powder production machine.
Basic Parameters of Kingtiger Waste Rubber Pyrolysis Plant:
|Daily capacity||6 MT||10 MT||20 MT||30-50MT||40MT||50MT|
|Working method||Batch||Semi-Continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute||Not rotary type|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw||84kw|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m|
|Space for machine(L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Fuel||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
There are various types of waste rubbers, rubber pipe, rubber cable, sport shoe’s sole, and so on. Though the end products of the waste rubbers after being processed in the pyrolysis plant are almost the same, different kinds of waste rubbers in the same waste rubber to oil machine has different oil ratio. Here, the followings are some information about some main type of widely seen rubber product: the main end products, the yields and their applications, especially the waste tire. From the form above and below, you can have a good knowledge about Kingtiger waste rubber pyrolysis plant. If you are interested in the different models of pyrolysis plant and want to know more, please do not hesitate to contact us!
|Raw material||Oil ratio|
|Sports shoe’s sole||30%|
|Common rubber pipe||30%|
|Pure rubber cable||35%|
|Tire oil||50%||1. Sold outward.|
|2. Added into heavy oil generator to produce electricity.|
|3. Transformed into diesel or gasoline by oil distillation equipment.|
|4. As fuel to heat the reactor.|
|Carbon black||40%||1. Sold outward.|
|2. Reprocessed into color master batch.|
|3. Reprocessed into coal or refractory briquette.|
|Combustible gas||10%||1. Back to furnace for heating the reactor.|
|2. Stored as fuel for heating.|
Technological Process of Kingtiger Waste Rubber Pyrolysis Machine:
- Put raw material into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.
- Reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100℃ (250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though desulphurization and dedust by hydroseal will be led to the furnace for recycling.Technological process
- After all the above work has been done, the reactor should be cool down. Carbon black will be discharged automatically.
- There possibly will be a little exhaust gas left, please must expel it after reaching emission standard.
- Before starting next batch, make sure all the work has been done.
Technical Superiority of Kingtiger Rubber to Oil Machine:
- New heating structure, the innovation never seen in the field, combines the advantages of directly heating and hot-wind heating. It not only improves the heating speed, but also prolongs machine’s lifetime. Accordingly, production efficiency is to be enhanced and cost reduced.
- Our device is equipped with casing outside of reactor, and between them there are some refractory materials to prevent reactor from burning down, thus increase reactor’s lifespan. At the same time, insulating materials are added into the space to decrease fuel consumption, thereby reduce production cost drastically.
- According to different customers and raw materials, we will supply different models of batch pyrolysis plants, continuous pyrolysis plants, or automatic operation plants.
- As the first manufacturer utilized PLC to operate the working process, our group provides different level systems for achieving distinctive intelligent operation.
After-sale Service of Kingtiger Group:
- We will reply your inquiry at the first sight. If there are some troublesome problems beside me, the reply will get to you no more than 24 hours.
- General plan of the project will be given within one day after we agree on the details and sign the contract.
- You will receive the foundation layout within two days after you remit deposit.
- The expert will be arranged for your factory to and finish the installation as well as training your workers.
- We will have periodical call visit, make sure no problem with your equipment or find the problem timely and solve it immediately.
- We guarantee for you with lifelong maintenance at all times.