KingTiger manufactures and offers the leading eco-friendly and cost-effective waste tyre pyrolysis plant, with the world class design and technology. Kingtiger has never stop to develop the pyrolysis plant and experienced a lot of researches and experiment. At the moment, Kingtiger has already designed the waste pyrolysis equipment with lower cost and higher fuel oil output. The waste tyre pyrolysis machine combines the continuous and batch type pyrolysis plant. The continuous pyrolysis machine is to feed the raw materials on one side, such as tyre and plastic, and discharge the carbon black continuously from the other side. However, the batch type plant is to feed the raw material with a batch; it can not feed raw material and discharge at the same time. The next process shall be started after cooling down the machine and discharging the carbon black. Both types of scrap tire pyrolysis plant in Kingtiger are based on the green technology (Pyrolysis) to achieving the environmentally friendly process, which is the excellent waste tire management solution for tyre recycling.
Main Parts of Whole Waste Tire to Oil Plant
The used tyre pyrolysis plant is a green technology to solve tire and other environment pollution which are becoming the serious issues nowadays; and it is the meaningful and environmental industry. The tire pyrolysis oil, one kind of end products extracted from the pyrolysis process, is often used for producing heat, electricity, steam and so on. If this oil can be distilled by professional pyrolysis oil distillation plant, it can be used for heavy vehicles. And the main parts of whole pyrolysis system includes reactor, transmission device, catalytic chamber, cooling tube, manifold, heavy oil tank, light oil tank, oil condenser, oil-water separator, safety device, vacuum system, dedusting system, etc. All parts of waste tire pyrolysis machine are manufactured with superior quality materials and advanced technologies, so Kingtiger can guarantee the quality of our tyre to oil plant. Therefore, Kingtiger waste tyre pyrolysis plant is one of the most popular machine for environment protection and in great demand all over the world.
There are two main reasons of the great demand of scrap tyre pyrolysis equipment. With the development of social modernization, on the one hand, the rubber industry has been vigorously developing, and the rubber products have been widely used in all works of life, especially in the tire manufacture; On the other hand, more scrap articles, such as tyres, are generated and accumulated to such huge amount. Because of the erode-resistant characteristic of tires, the big pollution hazard was posed to the environment and hygiene. People vividly described it as black pollution.
Tire pyrolysis plant was produced to conquer the men in black. Tyre refining device decomposes waste tires through high temperature process into kinds of useful resources, such as fuel oil, carbon clack, steel wires and fuel gas, etc.. Meanwhile, tire pyrolysis equipment will make renewable resources out of black pollution. During this process, scrap tires are put into production as raw material, which not only controls environment pollution but also achieves resource regenerating and recycling. What is more, Batch tire pyrolysis plants are suitable for raw materials within 120mm. Therefore, big tires should be processed by pretreatment devices. For constant working, the raw materials of fully automatic tire pyrolysis plant should be scraped with size of 30mm to 50mm. There are some pretreatment devices fit to process the whole tire. Certainly, this project will bring in much considerable benefit for both society and economy, and change into new economic growth of industry recycling development.
Kingtiger, the most professional manufacturer of environmental-friendly equipment in China, has been devoting to environmental protection career for over ten years. We have researched and developed dozen series of pyrolysis machineries. After sustained accumulation and improvement, our new generation tire recycling plant has been released publicly.
Basic Parameter of Kingtiger Waste Tyre Pyrolysis Plant:
|Daily capacity||6 MT||10 MT||20 MT||30-50MT||40MT||50MT|
|Working method||Batch||Semi-Continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute||Not rotary type|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw||84kw|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m|
|Space for machine(L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Fuel||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
Raw Materials & Oil Ratio of Kingtiger Waste Tyre to Fuel Oil Pyrolysis Machine:
|Raw material||Oil ratio|
|Steel wire tyre||45%-50%|
End Products for Kingtiger Waste Tyre Pyrolysis Machine:
|Tire oil||50%||1. Sold outward.|
|2. Added into heavy oil generator to produce electricity.|
|3. Transformed into diesel or gasoline by oil distillation equipment.|
|4. As fuel to heat the reactor.|
|Carbon black||30%||1. Sold outward.|
|2. Reprocessed into color master batch.|
|3. Reprocessed into coal or refractory briquette.|
|Steel wire||12%||1． Sold outward.|
|2． Deep processed into steel bloom by hydraulic press-packing.|
|Combustible gas||8%||1. Back to furnace for heating the reactor.|
|2. Stored as fuel for heating.|
Technological Process of Kingtiger Tyre Pyrolysis Machine:
- Feed raw material (waste tyre) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.
- Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.
- After all fuel oil is produced, the reactor should be cool down. Carbon black will be discharged automatically when the temperature falls down 40 degree. If the raw material is the whole tire, please take out steel wire form the reactor by hooks below 50 Celsius at least.
- There possibly will be a little exhaust gas left, please must expel it after reaching emission standard.
- Before starting next batch, make sure all the work has been done.
Technical Superiority of Kingtiger Tyre Pyrolysis Machine:
- New heating structure, an innovation never seen in the field, combines the advantages of directly heating and hot-wind heating. It not only improves the heating speed, but also prolongs machine’s lifetime. Accordingly, production efficiency is to be enhanced and cost reduced.
- Our device is equipped with casing outside of reactor, and between them there are some refractory materials to prevent reactor from burning down, thus increase reactor’s lifespan. At the same time, insulating materials are added into the space to decrease fuel consumption, thereby reduce production cost drastically.
- According to different customers and raw materials, we will supply different models of batch, continuous or automatic operation plants.
- As the first manufacturer utilized PLC to operate the working process, our group provides different level systems for achieving distinctive intelligent operation.
Environmental-friendly Tire Pyrolysis Machinery:
As a senior in the environmental protection field, each of our products has possesses complete devices for treating industrial wastes.
For waste gas:
There might be little waste gas generating during the process, before discharged, it shall be disposed by the dedusting system which is equipped with water and magnetic rings to reduce the dust and sulfide.
For waste water:
Water in the hydroseal and dedusting systemand produced in the pyrolysis process is used to implement water recycling, and finally discharged after filtration.
- We will reply your inquiry at the first sight. If there are some troublesome problems beside me, the reply will get to you no more than 24 hours.
- General plan of the project will be given within one day after we agree on the details and sign the contract.
- You will receive the foundation layout within two days after you remit deposit.
- The expert will be arranged for your factory to finish the installation as well as training your workers.
- We will have periodical call visit, make sure no problem with your equipment or find the problem timely and solve it immediately.
- We guarantee for you with lifelong maintenance at all times.
As mentioned, besides tires, rubber contains various forms of products in all works of life. Therefore, rubber pyrolysis plants are no less practical than tire waste pyrolysis machines. They are available in our manufacture, too. Please go back our homepage to find others equipment.