Recycling and utilization of waste plastic is increasingly becoming an important aspect for environmental protection. So Kingtiger Group has designed the latest waste plastic to oil machine, which has supplied a new solution on disposal of waste plastic, with green and profitable method. It is also can be called waste plastic pyrolysis plant, plastic to fuel machine, or waste plastic recycling plant.
Introduction to Waste Plastic to Oil Pyrolysis Technology
Nowadays, turning plastic to oil uses pyrolysis technology. Pyrolysis is a chemical process, converting high-molecular compound into other low molecular compound by heat energy. Conversion of waste plastic into fuel oil is pyrogenic decomposition of waste plastic, depolymerizing agent and catalyst; then macromolecule waste plastic will be converted into micromolecule fuel oil. Kingtiger’s plastic pyrolysis plant takes full advantage of this technology. The plastic oil can be used as fuel for boiler, and also can be refined into diesel or gasoline for vehicles, if it is refined by our distillation plant.
Waste Plastic to Oil Machine in Kingtiger
Kingtiger is the leading waste plastic to oil machine manufacturer and supplier in China. Due to the application of pyrolysis technology, this plastic to oil conversion machine is also called as the waste plastic pyrolysis plant, or plastic to fuel machine. Our plastic to oil plants have obtained several patents and certificates after decades of innovation and development. It has been widely recognized at home and abroad, with superior performance, competitive price, high efficiency, maintenance convenience and cost saving. Our skilled professionals will supply customers with optimal all-in-one solutions required on infrastructure, installation and personnel training as well as after-sale service, ensuring minimized production cost for maximized throughput.
Basic Parameter of Kingtiger Waste Plastic to Oil Plant
To meet the requirement of more customers, Kingtiger has designed three operating systems of the plastic into oil machines (bacth, semi-continuous and fully continuous), and four models. If you have any special requirement on the machine, just tell us. Our professional engineers will customize the plant according to the actual situations.
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Life span||5-8 Years|
Oil Ratio of Different Plastic Materials in Kingtiger Waste Plastic2Oil Machine
Different raw materials have different oil ratio. The oil ratio is depended by the different raw materials, the water content of the materials, etc. The following table is the approximate data of our plastic to oil pyrolysis plant for your reference:
|Raw material||Oil ratio|
Working Process of Waste Plastic to Oil Conversion Plant
1. Put dried raw material into reactor by full-automatic feeding machine, after it is delivered into stock bin by conveyer belt. Total quantity shall be controlled under 2/3 of reactor for rotating more smoothly. Then sealed door for feeding shall be closed. After that, open the heating system.
2. Two stages are included for pyrolysis. From 100 degree celsius to 250 degree celsius is the preliminary stage. The light oil gas shall be released at 100 ℃ and fluid oil shall be released at 120 degree celsius. From 250 to 280 degree celsius is the top output rate interval. Oil gas will begin to collected into manifold, heavy particles and oil will be gathered and liquefied in center of manifold and drop down into the heavy oil tank. The lighter gas will rise up to the multifunctional oil condensers, be liquefied into oil and stored in the oil tank. The incondensable gas through desulfuration and dedusting by hydroseal will be led to the furnace for recycling.
3. Cool down the reactor before make sure all abovementioned has been done. Carbon black will be discharged when the temperature reaches at 40 degree Celsius.
This waste plastic to oil machine is popular with our customers because of its features, such as, free of harmful chemicals in process, and without pollution on soil, water and air, as well as low investment but large gains.
Outstanding Advantages of Waste Plastic to Oil Equipment in Kingtiger
1. New heating structure had never appeared in market, which combines the advantage of directly heating and hot-wind heating. It can increase heating speed and service life, and improve production efficiency, as well as reduce production cost.
2. Anti-burning through of main reactor. Service life can be extended by 2 to 3 years by modifying inside of reactor, saving cost on maintenance and up scaling for plant.
3. Pioneered PLC computer control system. Three grades on price like high, medium and low can be chosen in accordance with different requirements of customers.
4. New rotary condenser, to increase oil yield by 5% and maintain more conveniently.
5. Anti-burn technology, which can prevent fire in process of slag out, opening reactor door and pulling wire.
6. Anti-blocking of air outlet technology.
7. Perfect environmental protection plant assembled, such as gas burner, desulfurization system for exhaust gas and slag discharge water impact type. Production process has not produced smoke and odor, it is very safety and environmental.
Safety Monitoring System of Scrap Waste Plastic2Oil Machine
Kingtiger always regards safety as the first thing in line with scientific development, harmony and efficiency. Materials and manufacturing process of our plant are in accordance with the national standard. Long distance is used in the whole process turning plastic into oil, automatic alarm will be given once abnormal temperature appeared. We also uses the anti-burn technology and anti-blocking of air to make sure that the whole waste plastic to oil machine is very safety.
Kingtiger owns special after-sale service department for our customers. Our goal is to make sure customers are satisfied with the products, and become our friends forever. All customers can enjoy following service:
1. Necessary support, skilled expert will be arranged to you factory for construction work, plant installing and personal training. Whole process you will be impressed with rigorous and high efficiency of our experts.
2. Periodical call visit, make sure obtain service condition and give better advice for using. You also can communicate with us by free after-sales telephone to share your using experience and advice.
3. All of our plants shall be free lifelong maintenance at all times.
Kingtiger waste plastic to oil machine can not only deal with plastic waste with a green method, but also can create large profits for our customers, which is an ideal project. It can be also used for process waste tires, rubber, oil sludge, medical waste, etc. Contact us for more info!